Pipe Plugs essential industrial tools for testing and blocking sewer networks.
PLUGY and PLUGSY
Trelleborg multi-size pipe plugs PLUGY and PLUGSY are reinforced with aramid cord and are noted for a wide application range.
Each pipe plug covers several pipe sizes. Multi-size ranges overlap to meet specific requirements. They can cover pipe diameters from 40 mm (1.5″) to 1800 mm (72″).
Pipe Plugs are flexible and bend easily around tight corners or when inserted through the manholes.
Key features & benefits
- Aramid reinforcement
- Flexible construction
- Suitable for EN 1610 tightness test
- Oil-resistant version available
Blocking Plugs
| Part Number | Nominal Size | SIZE USAGE RANGE | Required Inflation Pressure (bar/psi) | DEFLATED PLUG | Product Weight (kg/lbs) | EYE BOLT | INFLATION VALVE | ||
|---|---|---|---|---|---|---|---|---|---|
| Min. Dia. (mm/inch) | Max. Dia. (mm/inch) | Deflated Plug Diameter (mm/inch) | Rubber Length (mm/inch) | Eye Bolt (M Thread) | Inflation Valve Thread Size | ||||
| 519423 | 40-70 / 1.5''-2.8'' | 40 / 1.5'' | 70 / 2.8'' | 2.5 / 36 | 35 / 1.4'' | 160 / 6.3'' | 0.2 / 0.4 | NA | R 1/4'' |
| 519424 | 70-150 / 2.8''-6'' | 70 / 2.8'' | 150 / 6'' | 2.5 / 36 | 68 / 2.7'' | 300 / 12'' | 0.4 / 0.9 | NA | R 1/4'' |
| 60417 | 100-200 / 4''-8'' | 100 / 4'' | 200 / 8'' | 2.5 / 36 | 92 / 3.6'' | 500 / 20'' | 1.35 / 3 | M6 | R 1/4'' |
| 526850 | 150-200 / 6''-8'' | 150 / 6'' | 200 / 8'' | 2.5 / 36 | 142 / 5.6'' | 350 / 14'' | 1.85 / 4 | M8 | R 1/4'' |
| 60418 | 150-300 / 6''-12'' | 150 / 6'' | 300 / 12'' | 2.5 / 36 | 142 / 5.6'' | 540 / 21'' | 2.6 / 6 | M8 | R 1/4'' |
| 60419 | 200-400 / 8''-16'' | 200 / 8'' | 400 / 16'' | 2.5 / 36 | 192 / 7.6'' | 600 / 24'' | 3.6 / 8 | M8 | R 1/4'' |
| 598515 | 200-500 / 8''-20'' | 200 / 8'' | 500 / 20'' | 2.5 / 36 | 192 / 7.6'' | 600 / 24'' | 4.5 / 10 | M8 | R 1/4'' |
| 60599 | 300-525 / 12''-21'' | 300 / 12'' | 525 / 21'' | 2.5 / 36 | 272 / 10.7'' | 630 / 25'' | 6.8 / 15 | M8 | R 1/4'' |
| 598519 | 300-600 / 12''-24'' | 300 / 12'' | 600 / 24'' | 2.5 / 36 | 272 / 10.7'' | 630 / 25'' | 7.5 / 17 | M8 | R 1/4'' |
| 60422 | 350-600 / 14''-24'' | 350 / 14'' | 600 / 24'' | 2.5 / 36 | 322 / 12.7'' | 830 / 33'' | 9.8 / 22 | M10 | R 1/4'' |
| 60606 | 375-750 / 15''-30'' | 375 / 15'' | 750 / 30'' | 2.5 / 36 | 342 / 13.5'' | 1050 / 41'' | 11.9 / 26 | M10 | R 1/4'' |
| 60453 | 500-800 / 20''-32'' | 500 / 20'' | 800 / 32'' | 2.5 / 36 | 472 / 18.6'' | 1150 / 45'' | 19.5 / 43 | M10 | R 1/4'' |
| 60425 | 500-1000 / 20''-40'' | 500 / 20'' | 1000 / 40'' | 1.5 / 22 | 472 / 18.6'' | 1150 / 45'' | 19.5 / 43 | M10 | R 1/4'' |
| 523941 | 600-1200 / 24''-48'' | 600 / 24'' | 1200 / 48'' | 1.5 / 22 | 574 / 22.6'' | 1450 / 57'' | 38 / 84 | M10 | 2 × R 3/8'' |
| 78959 | 750-1500 / 30''-60'' | 750 / 30'' | 1500 / 60'' | 1 / 15 | 600 / 23.6'' | 2300 / 91'' | 75 / 165 | M10 | 2 × R 1/4'' |
| 535881 | 800-1800 / 32''-72'' | 800 / 32'' | 1800 / 72'' | 1 / 15 | 600 / 23.6'' | 3000 / 118'' | 106 / 234 | M10 | 2 × R 1/4'' |
Bypass plugs
| Part Number | Nominal Size | SIZE USAGE RANGE | Required Inflation Pressure [bar] / [psi] | DEFLATED PLUG | Product Weight [kg] / [lbs] | EYE BOLT | INFLATION VALVE | Bypass Diameter (Female) | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Min. Dia. [mm] / [inch] | Max. Dia. [mm] / [inch] | Deflated Plug Diameter [mm] / [inch] | Rubber Length [mm] / [inch] | Eye Bolt M Thread | Inflation Valve Thread Size | |||||
| 526849 | 70-150 / 2.8"-6" | 70 / 2.8" | 150 / 6" | 2.5 / 36 | 68 / 2.7" | 300 / 12" | 1.7 / 3.7 | NA | R 1/4" | 1/2" |
| 60429 | 100-200 / 4"-8" | 100 / 4" | 200 / 8" | 2.5 / 36 | 92 / 3.6" | 500 / 20" | 2.7 / 6 | M6 | R 1/4" | 1" |
| 526851 | 150-200 / 6"-8" | 150 / 6" | 200 / 8" | 2.5 / 36 | 142 / 5.6" | 350 / 14" | 3.3 / 7 | M8 | R 1/4" | 1" |
| 60432 | 150-300 / 6"-12" | 150 / 6" | 300 / 12" | 2.5 / 36 | 142 / 5.6" | 540 / 21" | 4.3 / 10 | M8 | R 1/4" | 1" |
| 60434 | 200-400 / 8"-16" | 200 / 8" | 400 / 16" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 1 /15 | M8 | R 1/4" | 2" |
| 60630 | 300-525 / 12"-21" | 300 / 12" | 525 / 21" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 27 /12 | M10 | R 1/4" | 2" |
| 60440 | 350-600 / 14"-24" | 350 / 14" | 600 / 24" | 2.5 / 36 | 322 / 12.7" | 830 / 33" | 19.7 / 43 | M10 | R 1/4" | 2" |
| 60632 | 375-750 / 15"-30" | 375 / 15" | 750 / 30" | 2.5 / 36 | 342 / 13.5" | 1050 / 41" | 32.5 / 72 | M10 | R 1/4" | 2" |
| 60454 | 500-800 / 20"-32" | 500 / 20" | 800 / 32" | 2.5 / 36 | 472 / 18.6" | 1150 / 45" | 32.5 / 72 | M10 | R 1/4" | 2" |
| 60442 | 500-1000 / 20"-40" | 500 / 20" | 1000 / 40" | 1.5 / 22 | 472 / 18.6" | 1150 / 45" | 55.5 / 122 | M10 | 2 x R 3/8" | 2" |
| 523942 | 600-1200 / 24"-48" | 600 / 24" | 1200 / 48" | 1 / 15 | 574 / 22.6" | 1450 / 57" | 91 / 201 | M10 | 2 x R 1" | 4" |
| 78960 | 750-1500 / 30"-60" | 750 / 30" | 1500 / 60" | 1 / 15 | 600 / 23.6" | 2300 / 91" | 117 / 258 | M10 | 2 x R 1 1/2" | 4" |
| 535882 | 800-1800 / 32"-72" | 800 / 32" | 1800 / 72" | 1 / 15 | 600 / 23.6" | 3000 / 118" | 117 / 258 | M10 | 2 x R 1 1/2" | 4" |
Back Pressures [Bar] / [Psi]* - PLUGY, PLUGSY
| PLUG SIZE | PIPE DIAMETER [mm] / [inch] | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 40/1.5" | 70/2.8" | 100/4" | 150/6" | 200/8" | 250/10" | 300/12" | 350/14" | 400/16" | 500/20" | 600/24" | 800/32" | 1000/40" | 1200/48" | 1300/52" | 1400/56" | 1500/60" | 1600/64" | 1700/68" | 1800/72" | |
| 40-70/1.5'-2.8' | 2.0/29 | 1.2/17 | ||||||||||||||||||
| 70-150/2.8'-6' | 2.2/32 | 1.7/25 | 1.3/19 | |||||||||||||||||
| 100-200/4'-8' | 2.2/32 | 1.7/25 | 1.3/19 | |||||||||||||||||
| 150-200/6'-8' | 2.0/29 | 1.5/22 | ||||||||||||||||||
| 150-300/6'-12' | 2.2/32 | 2.0/29 | 1.4/20 | 1.2/17 | ||||||||||||||||
| 200-400/8'-16' | 2.2/32 | 2.0/29 | 1.7/25 | 1.5/22 | 1.2/17 | |||||||||||||||
| 200-500/8'-20' | 2.3/33 | 2.2/32 | 2.1/30 | 1.7/25 | 1.5/22 | 0.7/10 | ||||||||||||||
| 300-525/12'-21' | 2.0/29 | 1.7/25 | 1.5/22 | 1.2/17 | ||||||||||||||||
| 300-600/12'-24' | 2.2/32 | 2.0/29 | 1.7/25 | 1.2/17 | 0.4/6 | |||||||||||||||
| 350-600/14'-24' | 2.1/30 | 1.9/28 | 1.6/23 | 1.3/19 | ||||||||||||||||
| 375-750/15'-30' | 2.0/29 | 1.7/25 | 1.4/20 | |||||||||||||||||
| 500-800/20'-32' | 1.8/26 | 1.4/20 | 1.1/16 | |||||||||||||||||
| 500-1000/20'-40' | 1.0/15 | 0.8/12 | 0.6/9 | 0.5/7 | ||||||||||||||||
| 600-1200/24'-48' | 1.0/15 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||||||
| 750-1500/30'-60' | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||||
| 800-1800/32'-72' | 1.0/15 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | 0.5/7 | 0.4/6 | |||||||||||
Coupling System for PLUGY and PLUGSY pipe plugs
Type 26
Accessories For PLUGY and PLUGSY pipe plugs
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44psi) – 537048
2.5 bar (36 psi) – 60310
2.0 bar (29 psi) – 565643
1.5 bar (22 psi) – 74609
Inflation Hose Grey
10 m (33’)
1.2 kg (2.6 lbs)
614341
Hand Held Single Deadman
2.5 bar (36 psi),
0.9 kg (2 lbs)
519442
Remote Placement For: PLUGY 100-200
0.8 kg (3.3 lbs) – 503403
PLUGY 200-400
1 kg (2.2 lbs) – 503404
PLUGY 350-600, 500-1000
1.5 kg (3.3 lbs) – 503406
Telescopic 3-Part Alu Pole
1 kg (2.2 lbs)
529039
Poly Lift Inflation Hose
10 m (32.8’), 2.4 kg (5.3 lbs)
615288
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44psi) – 537048
2.5 bar (36 psi) – 60310
2.0 bar (29 psi) – 565643
1.5 bar (22 psi) – 74609
Inflation Hose Grey
10 m (33’)
1.2 kg (2.6 lbs)
614341
Hand Held Single Deadman
2.5 bar (36 psi),
0.9 kg (2 lbs)
519442
Remote Placement For: PLUGY 100-200
0.8 kg (3.3 lbs) – 503403
PLUGY 200-400
1 kg (2.2 lbs) – 503404
PLUGY 350-600, 500-1000
1.5 kg (3.3 lbs) – 503406
Telescopic 3-Part Alu Pole
1 kg (2.2 lbs)
529039
Poly Lift Inflation Hose
10 m (32.8’), 2.4 kg (5.3 lbs)
615288
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